Installing bolted tanks is a common practice for many industries and businesses as they are an efficient and economical choice for storing water, chemicals, and other liquids. Bolted tanks are easy to install, maintain, and disassemble, making them perfect for both residential and commercial applications. However, when planning to install a bolted tank, it is important to take into account the following seven important factors:
Type of Materials
The construction of bolted tanks can vary depending on what needs to be stored inside them. Carbon steel, stainless steel and galvanised steel are the most commonly used materials for the tank walls, but fibreglass-reinforced plastic can also be used. To ensure that the tank is secure and leak-free, the appropriate gaskets and fasteners must be included.
Gaskets can range from Buna-N and Vitol to EPDM rubber, while fasteners can be made from carbon steel, stainless steel, or galvanised steel. In situations where further protection from leaks, corrosion, or contamination is required, full encapsulation or poly-capping of the fasteners can be employed.
Usage
Bolted steel tanks can be used for a variety of materials, from dry goods and food products to potable water to wastewater. Depending on what is being stored, different components may be needed in order to make the tank safe for its contents. For example, if you are storing wastewater, you may need special gaskets to prevent leaks. If you are storing potable water or food products, you may need to use fibreglass or stainless steel components for safety and health reasons.
Costs
When deciding to install a bolted tank, it is important to factor in all of the costs associated with it. Bolted tanks are usually cheaper to install than concrete or welded steel tanks due to their pre-fabrication and faster assembly. Furthermore, they are more cost-effective in the long run because of their durability. By taking the time to plan out the installation process and minimise other costs, such as shipping and legal compliance, the overall cost of installing a bolted tank can be reduced.
Tank Quantity and Sizes
When installing bolted tanks, you should consider the number of tanks and the type of materials for each tank. You should also decide on the size of the tanks needed, taking into account your current and future storage needs. It may be beneficial to install tanks that can be expanded in the future if your storage needs increase, in order to minimise the costs of installation.
Foundation
Bolted tanks are structures that are built on a foundation of a full concrete pad or a concrete ring wall, and compacted sand and gravel. Before installing bolted tanks, the foundation must be carefully constructed by a tank installer or a local tank contractor, to ensure that the tank will be stable and that future expansions are possible. This way, you can avoid extra labour and expenses when your capacity needs increase without worrying about the limited space of your location.
Installation
To install the tanks, you need to figure out where the best place for them is. Choose a place with enough room for the tanks and for construction access. Bolted tanks are very flexible and can be adjusted to meet most of your installation requirements. If you need a larger tank but don’t have much space, the tank can be made taller to save space. If the height is limited, then the tank can be made shorter and wider.
Regulations
It’s essential to be conversant with all local, state and federal regulations and regulations when constructing and installing your bolted tanks. There are usually specific rules in place governing the types of materials that can be stored, the materials that must be used in the tank’s construction, and the places where the tanks can be situated. If these laws are disregarded, you may incur hefty fines or be forced to delay the project, which can be avoided by taking the time to correctly plan ahead.
Maintenance
Bolted tanks are designed for long-term use and have low maintenance needs, but it’s important to think ahead. It should be easy to access and replace any parts that wear out over time, such as gauges or valves. Additionally, make sure that all parts of the tank can be checked during regular maintenance. If any components require repair, disassembly and reassembly of the tank are simple and require minimal effort.
Conclusion
When planning to install bolted tanks, take into consideration all the necessary aspects to ensure a successful installation. From the materials and costs to installation and maintenance, make sure you have all the details sorted out. This way, you won’t have to worry about bolts coming loose and water spilling everywhere. So, don’t let a poorly planned installation turn your plans upside down—take the time to plan out your bolted tank installation, and you’ll be sure to enjoy the results for years to come.
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