In many industries, industrial storage tanks are essential for storing various liquids, such as chemicals, petroleum products, and water. These tanks come in different shapes and sizes and are made of various materials, including steel, concrete, and plastic. Industrial storage tanks are used in various industries, including oil and gas, chemical, pharmaceutical, food and beverage, and water treatment.
Across these industries, industrial storage tanks are used to store raw materials, finished products, and waste. For example, storage tanks, such as gasoline, diesel, and jet fuel, uses industrial storage tanks for crude oil and refined petroleum products in the oil and gas industry. In the chemical industry, storage tanks store chemicals, such as acids, bases, and solvents. However, industrial storage tanks are subject to various forms of damage that can compromise their structural integrity and safety. For this reason, we will discuss them in this article, including:
#1 – Improper Construction or Installation
One of the most common causes of damage to industrial storage tanks is improper construction or installation. This can result in structural defects and weaknesses that can compromise the safety and integrity of the tank. For example, if the tank is not properly anchored, it can shift or tip over, causing a catastrophic failure.
Similarly, if the tank is not designed or constructed to withstand the specific location conditions, it can be vulnerable to damage from weather, seismic activity, or other external factors. This can lead to leaks or ruptures, seriously threatening the environment and public safety.
#2 – Internal Corrosion
Industrial equipment is no stranger to corrosion, and storage tanks are no different. The inside of the tank can be subjected to various chemicals and substances that can cause corrosion, such as acidic or caustic materials, salt water, or the tank’s contents.
Over time, this corrosion can weaken the tank’s walls, leading to leaks or ruptures. It is important to properly maintain and inspect tanks to identify and address any signs of corrosion before it becomes a serious problem.
#3 – Overfilling or Overpressure
Overfilling or overpressure for industrial storage tanks can cause significant damage and even lead to explosions. When a tank is filled beyond its capacity or pressure limits, it can put excessive stress on the tank walls, leading to structural failure.
This can be caused by operator error, mechanical malfunction, or a tank’s pressure relief system failure. Because of this, you must ensure that tanks are properly monitored and maintained to prevent overfilling or overpressure situations.
#4 – Extreme Weather Conditions
Extreme weather conditions like hurricanes, floods, or earthquakes can also threaten industrial storage tanks. These events can cause tanks to shift or topple over, leading to spills, leaks, or ruptures.
Tanks must be properly secured to prevent damage from extreme weather conditions, and emergency response plans must be in place to minimise the risk of spills or leaks. Regular inspections and maintenance can also help identify and address potential vulnerabilities before a natural disaster occurs.
#5 – Old Age
As storage tanks age, they become increasingly susceptible to corrosion and other forms of wear and tear that can compromise their structural integrity. This can lead to leaks, spills, and other hazardous incidents that can pose a risk to workers and the environment.
Regular inspections and maintenance can help identify and address issues with aging tanks before they become a problem. In some cases, replacing older tanks with newer, more durable models may be necessary to ensure the safety and reliability of the storage system.
#6 – Failure to Keep Up with Maintenance
Failure to keep up with regular maintenance can lead to various issues with storage tanks, including corrosion, leaks, and other forms of wear and tear. This can compromise the tank’s structural integrity and increase the risk of hazardous incidents.
Regular maintenance should include inspections, cleaning, and repairs as needed. You must have a comprehensive maintenance plan in place and follow it consistently to ensure the safety and reliability of the storage system. Neglecting maintenance can lead to costly repairs, downtime, and even regulatory fines.
Conclusion
Industrial storage tanks are critical components of many industries, so proper maintenance and safety are essential. Even if a tank appears to be functioning properly, regular inspections and maintenance should be a top priority to prevent potential hazards and ensure the tank’s longevity. By implementing a comprehensive maintenance plan and following it consistently, businesses can avoid costly repairs, downtime, and regulatory fines and maintain the safety and integrity of their storage tanks.
ATM Tanks provides top-quality services for industrial storage tank repairs. Our industrial tank professionals will ensure your tanks are repaired and maintained as needed for fair prices. Call us today at 1800-422-444 to request a quote!
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